IN-MOLD ELECTRONICS (IME)
In-Mold Electronics (IME) combines traditional In-Mold Decorating (IMD) technology with Printed Electronics. The result is an aesthetically pleasing, highly-functional, lightweight, and lower-cost alternative to traditional Human Machine Interfaces (HMI) with mechanical switches.
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In-Mold Electronics (IME) is gaining popularity in the Automotive, Medical Device, and White Goods markets for creation of Smart Surfaces within products. In the near future, other markets will adopt this technology as the advantages and consumer interests are recognized.
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Typically, an In-Mold Electronics (IME) application starts with the sub-surface screen printing of multiple layers of decorative, conductive, and dielectric inks on sheets of polycarbonate or polyester film. After curing, the printed films are thermo-formed to a 3D shape and die-cut free of the sheet. The imaged thin 3D forms are placed in an injection mold to have clear or colored resin injected behind it. The resulting part is a rigid plastic component with functionality.
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Surface mount components such as LEDs and connectors can be added prior to or after the forming and molding operations to increase functionality.
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Profile Plastics also offers next generation Injection Molded Structural Electronics (IMSE®) technology. This technology is an advanced form of IME that incorporates electronic components such as LEDs for illumination, and system-in-package (SiP) electronics for intelligence, within 3D injection molded structures, expanding the capabilities and use cases for smart surfaces.
CUSTOM
Profile Plastics delivers fully customized IME solutions to meet nearly any requirement. Our IME manufacturing capabilities allow us to incorporate various types of LED lights, buttons and controls, finishes and a wide range of colors for a unique user experience. We create cost-effective, durable components that are ready to flow into full-scale production.
If you are considering IME for your next product, it is important to work with our experts from the beginning. This will allow enough time for testing and validation to ensure an efficient manufacturing process. Profile Plastic's in-house engineering capabilities collaboratively work with your team to understand application requirements and validate design compatibility with IME.
